Microbial Screening
Innovate
Rapid Microbial Screening System
The Innovate System offers rapid product testing for food & beverage manufacturers to rapidly confirm the quality of their product inventory for fast, efficient and safe product release.
Instrument Specifications
- Dimensions: 13 in x 17 in x 10.6 in (33 cm x 43 cm x 27 cm)
- Weight: Approx. 55 lbs (25.2 kg)
- Voltage: 110 – 240 V
- Temperature Control Unit: 3.5 in x 3.5 in x 5.1 in (9 cm x 9cm x 13 cm)
- Reagent Tray: 5.1 in x 11.6 in x 1.5 in (13 cm x 29.5 cm 4 cm)
Environmental Parameters
- Operating Environment Conditions: Ambient temperature < 86 °F (30 °C)
- Relative Humidity: <85%
- Do not expose the instrument to direct sunlight
Delivered System
- Sample throughput: 96 samples
Innovate System instrument, temperature control unit, reagent tray, waste reagent bottle, power cord for the instrument, power cord for temperature controller, 3X stainless steel injectors, supplied screwdriver
Actionable Data
in 30 Minutes
Shortened
Production Time
Reduce Inventory
Requirements
Save on
Warehouse Costs
Additional
Buffering Capacity
Reduce Inventory and Warehouse Costs by Releasing Products Days Faster
The Hygiena Innovate rapid microbial screening systems are designed to meet the needs of today’s manufacturers for fast, efficient, and safe product release. From screening raw materials and work-in-process inventory to releasing finished goods, the Innovate System is a great fit for packaged dairy, food, and beverage products where there is a low expectation of bio-burden such as in ultra-high temperature (UHT) or extended shelf-life (ESL) pasteurized products.
Innovate Cost Savings
For more than two decades, companies who package food, beverage, and dairy products have preferred the reliable results generated by their high-throughput systems to confirm they are shipping safe products to market. In the first five years of implementation, the average Innovate customer in the dairy industry saves more than $500,000.
Innovate Can Test It
Cheese sauce. Pulpy juices. Thick puddings. The Innovate System can test them all. No other rapid method covers the range of products and applications we can test. The Innovate System is flexible and easy to use, even with hard-to-test product types that are:
- Clear, opaque or highly pigmented
- Filterable or non-filterable
- Soluble or non-soluble
- High or low pH
- Preserved or non-preserved
- Products in aseptic packaging
Implemented Worldwide
Rapid microbial screening is easy to adopt and a smart strategy for dairy, beverage, and food companies. Our network of representatives and distribution partners around the world are ready to support you and make your implementation and validation process run smoothly. Support options include:
- Instrument and software installation qualification and operation qualification (IQ/OQ)
- A step-by-step evaluation guide
- Three days of on-site, in-person instruction for you and your lab staff, including the initiation of validation
Automated Product Sampling Solution
The Innovate Autosampler III is a high-volume automated sampling solution for high throughput bottling and aseptic packaging facilities. It streamlines product sampling from any style carton to the testing plate, increasing efficiency and consistency. Designed for flexibility, the Autosampler III can be customized for your particular workflow.
| Catalog No. | Legacy Order Code | Description | Quantity | |
| MCH4000 | 220050 | Innovate Microbial Screening System | 1 | |
| KIT4000 | 82010 | RapiScreen™ Dairy Kit (1000) | 1 | |
| KIT4001 | 82050 | RapiScreen™ Dairy Kit (5000) | 1 | |
| KIT4012 | 1290500 | Maintenance and Cleaning Kit | 1 | |
| KIT4014 | 1291483 | ATP Positive Control Kit | 1 | |
| ASY4005 | 321410290 | Microwash 290mL | 1 | |
| ASY4011 | 321410370 | Microwash 370mL | 1 |
Innovate Autosampler III
Automated Product Sampling Solution
The Innovate Autosampler III is a high-volume automated sampling solution for high throughput bottling and aseptic packaging facilities. It streamlines product sampling from any style carton to the testing plate, increasing efficiency and consistency. Designed for flexibility, the Autosampler III can be customized for your particular workflow.
Autosampler III system specifications can be customized to meet customer requirements.
Performance Specifications
- Throughput: Approx. 2,000 samples per hour
- Plate capacity: 40 plates
- Reagents: 2 separate 8-channel dispensers
- Conveyor Belt: Food grade, spillage protected
- Integrated Shaker: Yes, orbital – up to 1500 RPM
- Pump Control: 17–inch touch screen
- Smart Camera: Machine learning algorithms onboard
Installation Specifications
- Dimensions: Machine (L x W x H) 2210 x 1290 x 1615 mm including protective covers in feed conveyor: (L x W x H) 2460 x 1380 x 1745 mm
- Working Temperature: Room temperature (0-40 °C), Humidity levels max. 80%
- Power Input: 1 x CEE plug 400V 16A 5P 6H (3 Phase + N + PE) separate group
- Input Specifications: Dimensions (L x W x H): 475 x 390 x 320 mm & Weight: 12kg
- Compressed Air: 7-8 bar input required
- Direct Connection to Waste Line: Yes (Optional)
Product Features
- Automatic track & trace: Yes
- LIMS Connection: Yes
- Compatible Box Barcodes: Yes
- Flexible Protocols: Yes for volume, shake times, wash cycles
- Pierce through Cap: Yes
Increase
Lab Productivity
Flexible
Design
Sample
Tracking
Simplified
Workflow
Onboard
Control Features
Industry 4.0
Compliant
Increase Lab Productivity
Demonstrated 7x improvement over best-in-class manual sampling. Can handle ~2,000 assays per hour resulting in more productive use of lab technician time.
Flexible Design
Flexibility for your custom needs with the option to select from 4-8 pipetting channels to maximize sampling efficiency.
End-to-End Sample Tracking
Integrated software connects the Autosampler III (middleware) between your production line and the Innovate System using existing LIMS/QMS functionality.
Simplified Workflow
Continuous workflow eliminates interruption from the sampling process to maximize efficiency.
On-Board Control Features
Minimizes maintenance and downtime with on-board control processes (alignment and vision system).
Compliance
Provides users with state-of-the-art software and Industry 4.0 components for remote troubleshooting and real-time KPI tracking.
